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Wednesday, February 1, 2006

Cowbell Horn Kit

have hated the stock horn sound since the first time I tried using it. It sounds like a '69 VW Beetle and does not command much attention on the road. I use my horn a lot. It is one of my main survival tools on the road. I need the horn to draw attention to me right away. To that end I decided to add a cowbell horn in addition to the stock horn. The stock horn has a high note and the cowbell horn has a low note. Together they provide the much desired sound that gets people to acknowledge my presence right away.

I must say that I am not too crazy about the looks of the cowbell horn on the left side of the engine. It covers up too much of the engine in my opinion and is too "Big Harley" looking. I do not necessary want my Sportster to look like an overweight chrome tank. But it does function well. I have never had anyone not know where the sound came from when I sounded that horn. So I am leaving it on for now. At some point I will figure out another solution and will take the cowbell down to expose those gorgeous jugs.

The cowbell horn kit from Harley comes pretty much complete and includes a relay as well as a new choke cable bracket to share space with the horn. I added some wiring so as to keep the original horn as well as the cowbell. I wanted that dual note sound. I think it is more about the quality of the sound rather than the actual loudness that gets people to pay attention.

Thursday, September 1, 2005

Somewhere on backroads of Frederick County, MD

Sugarloaf, Frederick County, MD

Point of Rocks, MD side

Blackhill Park, Montgomery County, MD

Before and After

When I bought my 2004 HD Sportster 883XL Police Edition it looked like a blank slate, which is one of the reasons I liked it. Second picture is what it looks like now minus the slash cut "Scripted" HD mufflers. I now run stock mufflers drilled out 7/16".



Before













After

Useful Alternative Parts for the Sportster

Here are some alternatives to the HD parts for your Sportster.

Spark plugs

Autolite 4164 - Works just as well as the HD spark plug, but costs $1.50/each or so and is widely available in most auto parts stores.  Set the gap between 0.038" and 0.040".  The wrench for these spark plugs is not one of two standard spark plug wrenches.  It is either 13/16" or 18mm.  I am not sure if it is metric or SAE, but in this particular size either metric or SAE will work just fine.  Remember, you do not need a socket wrench for the Sportster!  A box wrench will work fine.

Champion RA8HC with '810' on the end of the box is most like the HD plug according to many posts on Sportster.org. The gap is .039" - .040".  Use a .038" dia. and a .040" dia. wires from a plug gap tool.  Set the gap so the .038" dia. gage goes thru easy and the .040"dia. gage will not go through.

Oil Filter

Pure One by Purolator PL10241
Pure One by Purolator PL25230 longer if you can use it
Mobil M1-102
Bosch 3330
Wix (& NAPA) equivalents of #51348 and 51315 (longer).
NAPA 1215
Ford (Autocraft) F1A or FL-1A

Air Filter

K&N replacement for the stock air box: HD-8834
K&N replacement for the HD Screaming Eagle air box: HD-0900 
K&N High flow air box kit with filter: RK-3929
Drag Specialties replacementfor the HD Screaming Eagle air box: 1011-0783